Understanding Standard Costing and Its Importance in Business

Understanding Standard Costing and Its Importance in Business

Published By

Umar Shariff
Business
Dec 30, 2024

Ever wondered how successful businesses manage costs in complex production environments? The answer lies in Standard Costing—an accounting tool that helps keep things on track by creating realistic, sustainable budgets. This method helps set performance goals, allocate costs efficiently, and support strategic pricing and decision-making. In the long run, it makes your business more efficient, productive, and profitable.

But how does it work in practice? Standard costing allows you to predict material, labor, and overhead costs in advance. When actual costs don’t match the standard, it shows where you might be overspending.

Here, we’ll cover the basics of accounting for standard costing, why it’s important, and how it can improve your business’s bottom line.

What Is Standard Costing and Why Does It Matter?

Standard costing is an accounting method that sets a predetermined cost for producing goods or services based on expected inputs, such as materials, labor, and overhead. Businesses use this 'standard' cost as a benchmark to compare actual costs with expected ones. If actual costs are higher than expected, it signals inefficiency or overspending.

The primary goal of standard costing is to control costs and improve financial performance. It applies to both Cost of Goods Sold (COGS) and inventory valuation, giving businesses a clearer picture of financial health.

But which industries or businesses can benefit most from adopting this method? Let’s explore. 

Who Uses Standard Costing?

Standard cost accounting is commonly used by businesses with repetitive production or large-scale operations. Here are some industries where it’s most effective:

  • Manufacturers: In sectors like electronics, automotive, and furniture, where managing material, labor, and overhead costs is crucial for efficiency.
  • Retailers: While some aspects of standard costing can be applied, retailers often prefer methods like FIFO (First In, First Out) or LIFO (Last In, First Out) for inventory management.
  • Construction Companies: To estimate and control project costs, including materials, labor, and overhead.
  • Food & Beverage: Used to manage ingredient and labor costs in food production, restaurants, and catering.
  • Distributors: Helps control logistics and inventory expenses.
  • Service-Based Businesses: For example, consulting and repair services use it to track labor hours and overhead.

To better understand how standard costing fits into your overall financial strategy, let's take a moment to compare it with a budget. Here's how they differ.

How Is Standard Costing Different from a Budget?

How Is Standard Costing Different from a Budget?

You might be wondering: Is a standard cost the same as a budget? The short answer is no.

A budget is an estimate of total expenditures for a specific accounting period, such as a quarter or year. It covers all costs, from operating expenses to capital expenditures. In contrast, a standard cost is a specific estimate used for individual line items—particularly manufacturing costs. It helps you set benchmarks for direct materials, labor, and overhead within your broader budget.

Standard Costing Budgeting
Focuses on individual costs (materials, labor, overhead) Focuses on total income and expenses for the business
Used to set benchmarks for production costs Used to plan and control overall financial performance
Detailed for specific cost items Broader, covering all areas of business expenses and revenue
Compares actual costs to standard costs Compares actual performance to the budgeted figures
Short-term (monthly or yearly) Longer periods (quarterly or annually)

Now, let's look at the core components that form these cost benchmarks.

Key Components of Standard Costs

Standard costing relies on three main components to set accurate cost benchmarks. Let’s break them down:

1. Direct Materials

This refers to the raw materials used in production. Businesses set a standard cost for materials based on expected prices and usage. For example, if you manufacture furniture, the standard cost for wood might be SAR 50 per unit, depending on supplier contracts and quality specifications.

By comparing actual material costs with the standard, you can identify if you’re overpaying or using more materials than planned.

2. Direct Labor

Labor costs include wages paid to employees directly involved in production. The standard cost for labor is calculated based on the time required to produce a product and the wage rate. 

For instance, if it takes 2 hours to make a product at a rate of SAR 25 per hour, the labor standard is SAR 50. Any difference between actual labor costs and the standard indicates efficiency or inefficiency.

3. Overhead

Overhead includes indirect costs like utilities, rent, and maintenance. These are divided into:

  • Fixed Overhead: Costs that stay the same regardless of production, such as factory rent.
  • Variable Overhead: Costs that change with production, like electricity for machinery.

Standard overhead costs are set by estimating these expenses and dividing them by expected production levels. Variances occur when actual overhead costs differ from the standard.

Now that you've learned what goes into standard costing, let’s see how they come together to calculate standard costs.

How Do You Calculate Standard Cost?

Calculating standard costs is straightforward once you understand the components. Here’s how you can do it:

  1. Estimated Direct Materials Costs: Start by estimating the cost of direct materials. First, analyze past purchasing data. Then, determine the average price and quantity needed for each unit. This gives you a benchmark for material costs.
  2. Estimated Labor Costs: Next, calculate the estimated labor costs by determining the standard hourly wage rate and expected time per unit. Consider workforce efficiency and adjust based on historical data or industry standards.
  3. Estimated Manufacturing Overhead: For manufacturing overhead, estimate both fixed and variable costs associated with production. Break this down into specific overhead costs like utilities, maintenance, and depreciation.

Once you have these numbers, you can calculate the total standard cost per unit:

Standard Cost = Direct Labor + Material Cost + Manufacturing Overhead

Let’s see how these standard costs apply in a real-world example to understand better. 

Example: Calculating Standard Costs for a Custom Metal Chair

Here’s an example of how to calculate the standard cost for manufacturing a custom metal chair:

  1. Direct Materials:

Metal Sheets: 20 kg per chair at 2,700 SAR/ton (approx. 54 SAR).

Wood (for armrests): 2 kg at 500 SAR/ton (approx. 1 SAR).

Nails/Screws: Estimated at 5 SAR per chair.
Total direct materials = 60 SAR

  1. Direct Labor:

Each chair takes 1.5 hours to produce.

Labor cost = 30 SAR/hour

Total labor cost = 45 SAR

  1. Manufacturing Overhead:

Factory rent, utilities, equipment depreciation, and other costs average 30 SAR per unit.

Total overhead = 30 SAR.

Using the formula, Standard Cost = Direct Materials + Direct Labor + Manufacturing Overhead

Standard Cost per Chair = 60 + 45 + 30 = 135 SAR

Now, let’s explore how variance analysis helps you identify inefficiencies by comparing actual costs with expected ones. This is where you really get to see the impact of your cost management efforts. 

Variance Analysis in Standard Costing

Variances represent the difference between your planned (standard) costs and actual costs. Tracking these variances helps identify areas where you’re either overspending or underspending.

Types of Variances

Variances can be categorized into different types:

  • Material Price Variance: The Difference between the expected material price and the actual price paid.
  • Labor Rate Variance: The difference between the standard labor rate and the actual rate paid.
  • Volume Variance: Examines whether production volumes were higher or lower than expected.
  • Labor Efficiency Variance: Tracks whether more labor hours were used than planned.

How to Interpret Variances

Standard costing helps determine whether a variance is favorable or unfavorable: 

  • Favorable Variance: If the actual cost is lower than the standard cost, it’s considered favorable.
  • Unfavorable Variance: If the actual cost exceeds the standard cost, it’s unfavorable, indicating a need for corrective action.

Having established how variance analysis works, let’s now explore the broader benefits of adopting standard costing in your business. 

Key Benefits of Adopting Standard Costing in Your Business

Adopting standard cost accounting can yield significant benefits for your business. Here’s how it can enhance your financial strategies:

  • Efficient Cost Control through Variance Analysis: By continuously monitoring variances, you can identify cost overruns quickly and take corrective actions. This gives you more control over your expenditures and helps prevent surprises in financial reporting.
  • Improved Budgeting and Forecasting: With standard costing, you can create more accurate budgets based on realistic cost estimates. This leads to better financial forecasting, helping you plan resources effectively and predict future expenses with confidence.
  • Performance Evaluation: Standard costing also helps you assess how well your business is performing. If there are significant variances, such as higher labor costs, you can identify where improvements are needed, whether it's in training or production efficiency.
  • Strategic Insight: By regularly reviewing cost variances, you gain valuable insights into where your business might be overspending or facing inefficiencies. These insights guide you in making smarter, more informed business decisions.

Despite its advantages, businesses can face several challenges when implementing standard costing.  Let’s look at some of the common obstacles.

Challenges of Standard Costing

Here are some common challenges associated with standard costing:

  • Applicability in dynamic environments: In industries where costs fluctuate frequently, standard costing may lose its effectiveness. In Saudi Arabia, businesses must be aware of the impact of changing oil prices, logistics costs, and labor rates, all of which can make it difficult to keep standard costs accurate.
  • Risk of outdated standards: Government changes, such as VAT adjustments or new labor regulations in Saudi Arabia, can affect costs. If standard costs are not updated regularly to reflect these changes, businesses may face inaccurate financial reporting.
  • Complexity in large operations: If your business has complex processes or different product lines, setting a single standard for all can be challenging. You may need more granular data to ensure the standards are accurate for each product line, which can increase administrative burden.
  • Employee resistance: Employees may resist standard costing because they see it as a way to track their performance. To avoid this, explain how standard cost accounting can help improve efficiency and reduce costs. Getting your team involved will make the process smoother.

Now, let’s move on to the steps to implement standard costing in your business.

Steps to Implement Standard Costing in Your Business

Here’s a simple approach to successfully implementing standard costing in your business:

Step 1: Set Realistic Standards

Start by setting cost standards for materials, labor, and overhead. In Saudi Arabia, be sure to consider local factors such as labor rates, supply costs, and regional economic conditions. You can use historical data from your business or local market benchmarks to set realistic standards that reflect what you expect to spend.

Step 2: Track Actual Costs

Once you have your standards, track actual costs as they occur. Many businesses in Saudi Arabia use ERP systems like HAL or local solutions that integrate with Saudi tax authorities (ZATCA). These tools can help you track expenses in real time, making it easy to compare them to your standard costs.

Step 3: Calculate Variances

The next step is comparing your actual costs with the standard costs. For example, if your standard labor cost is SAR 50 per hour, but you paid SAR 55, you’ll see a variance. The same applies to materials and overhead costs. Regularly tracking these variances will help you stay on top of your expenses.

Step 4: Analyze the Variances

Once you spot variances, investigate why they happened. For example, if labor costs are higher than expected, it could be due to overtime or inefficient processes. If material costs rise, it could be due to supply chain disruptions or price hikes. Keep an eye on local factors like changes in oil prices or new regulations, as these can affect your costs.

Step 5: Take Action

After analyzing the variances, take action. If material costs are rising, consider renegotiating with suppliers or finding cheaper alternatives. If labor costs are high, look for ways to improve efficiency, like investing in training or new tools. In Saudi Arabia, adopting technology to streamline processes can help reduce costs in the long term.

Step 6: Review and Update Standards Regularly

Standard costing isn’t a one-time task. You need to review and adjust your standards regularly to account for changes in market conditions, government policies, or your own business operations. This will help keep your cost tracking accurate and ensure better financial control.

Implementing standard costing can be challenging without the right tools. Luckily, there are software options that make it easier to track and manage costs in real-time. Let’s look at the popular ones. 

Tools and Software for Implementing Standard Costing

For businesses in Saudi Arabia, ERP systems are a popular choice for managing finances and costs effectively. Here are some tools that can help you manage standard costing:

  1. HAL ERP: Tracks costs, compares them with standards, and manages variances.
  2. SAP ERP: Widely used by large businesses for real-time cost tracking.
  3. Oracle NetSuite: A cloud-based system for growing businesses.
  4. QuickBooks: An affordable option for small businesses.
  5. Local Solutions: Some software is specifically tailored to the Saudi market, ensuring compliance with Zakat, Tax and Customs Authority (ZATCA) regulations.

Takeaway

As we’ve explored, accounting for standard costing is a vital tool for controlling and managing your business expenses. By setting clear cost standards and comparing them with actual costs, you can quickly identify areas of overspending and take corrective actions. This method helps you stay on budget and make better financial decisions.

In Saudi Arabia, where costs can fluctuate due to various factors, standard costing becomes even more valuable. Using tools like HAL ERP can help automate the process, making it easier to track costs, manage variances, and maintain control over your finances.

HAL ERP offers helpful features to manage your finances:

  • Advanced Analytics: Get insights into your financial data.
  • ZATCA Compliance: Stay compliant with Saudi tax regulations.
  • API Integration: Connect with systems like Shopify, Salla, and Foodics.
  • WhatsApp Integration: Get updates directly on WhatsApp.
  • User Control: Customize user access and secure your data.
  • Bulk Actions: Process payments and expenses quickly.
  • Complete Financial Management: Easily manage accounts and payments.

Start managing your finances smarter with HAL. Request a demo or visit our homepage to see how we can help you simplify your financial processes.